Foundry

PATTERN SHOP

  • Dimensional Inspection of Patterns and Core-boxes
  • Pattern Mounting on match plates
  • Methoding and fixing of gating & risering
  • Routine pattern and core-box maintenance
  • Manufacture of simple patterns and core-boxes
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Melting

  • Medium Frequency Coreless Inductotherm make Furnace (dual track capable)
  • Dedicated 750 kVA DG Generator
  • Two 550 kW crucibles of 500 kg capacity each
  • One heat tapped every 40 minutes
  • 3 Ton Crane
  • Monorail pouring with 250 kg ladles

Machine Moulding

Two pair of ARPA 300 Moulding Machines
  • Moulding Box Size – 520 mm x 520 mm
  • Component diameter up to 440 mm
  • Piece weight up to 40 kg

One pair of ARPA 450 Moulding Machines
  • Moulding Box Size – 750 mm x 750 mm
  • Component diameter up to 660 mm
  • Piece weight up to 80 kg
  • Mechanized sand plant with 160 Ton sand storage and polygonal sieve
  • 500 kg sand mixer – 2nos with semi automatic.
  • Four pouring track-lines and two return track-lines
  • 140 sets of moulding boxes in ARPA 300 line
  • 20 sets of moulding boxes in ARPA 450 line

HAND MOULDING

Co2 Hand Moulding to any size using Thermocol, Wooden and Aluminum patterns. The maximum single piece weight is 2000 Kgs

Sheel Moulding

  • Silica sand shell moulding
  • Lost wax Shell Moulding
  • Lost Foam shell Moulding

Core

  • Oil and CO2 cores
  • 100 kg core sand mixer
  • CO2 gas heater with flow meter and timer

Machining

The machine shop is equipped to develop parts of exceptional dimensional accuracy. Our machine shops are located in India, a low cost manufacturing base with highly skilled teams to manufacture parts to customer specifications.

Semi-Automatic, Special purpose, Conventional, CNC Machines with the latest version of operating control systems are available.

  • CNC Turning Center
  • Vertical Machining Center
  • Doosan DNM 650 Vertical Machining Center (VMC)
  • Conventional Lathes
  • Milling Machines
  • Drilling Machines
  • All necessary Measuring Instruments

Back End Process

  • Shot Blasting Machine
  • Bed Grinders – 2 Nos.
  • Swing Frame Grinder
  • Flexible Shaft Grinders – 2 Nos.
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Quality Assurance

We have well qualified team to assure the quality of our supplied products. We are committing all our customer, that they can directly use the products to their assembly process upon the delivery.

We ensure the process control in every operation of each products during development. We follow our own quality management system called “ Ganga Management System (GMS)”   which is in line with ISO9001:2015 QMS standard

Our Inspection process are:

  • Dimensional Inspection of Patterns and Core-boxes
  • Pattern Mounting on match plates
  • Methoding and fixing of gating & risering
  • Routine pattern and core-box maintenance
  • Manufacture of simple patterns and core-boxes
  • Set-up approval on first piece in each machining process
  • Incoming Inspection
  • In-process inspection
  • Final inspection – Dimensional and Visual